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Bettesworth Construction
battery recycling

A DIY Powerwall Made From 500 Vape Cells: What the Build Shows—and What It Doesn’t

A reported 500-cell vape battery build is striking reuse engineering, but the published details do not prove it beats commercial home storage or establish its suitability for a home installation.

By Bettesworth Construction Team 3 min read
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A Hackaday feature published on 6 November 2025 describes Chris Doel assembling a Powerwall-like home battery from 500 cells salvaged from disposable vapes. It is an inventive reuse project, but the reported details do not establish its capacity, cost, performance, service life or suitability for a home installation. The headline’s claim that it outdoes the competition is not supported by a measured comparison in the feature.

What the vape-cell battery project reports

Hackaday’s account says the battery bank uses 500 lithium cells recovered from disposable vapes. The builder reportedly rejected cells discharged below 3 V. That was his selection threshold for this project, not a general safety limit or a recommendation for other builders.

To screen found vapes, the account describes a homemade device that blows air through a vape and checks whether its light activates; a CPAP-machine pump was used in the test device. The feature does not say that this check measured a cell’s capacity, internal resistance or remaining service life.

The reported construction includes 3D-printed packs, fuses on each battery and fuses between packs. Those are design details reported by Hackaday, not evidence that the assembled system was independently tested, compliant with installation requirements or safe for residential use.

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LiFePO4 Cell 3.2V 100Ah EVE LF100LA Grade A Deep Cycle Battery
  • ★【Grade A EVE 3.2V 100Ah Cell】These 3.2V 100Ah Battery cells are produced by EVE. Rated Capacity:100Ah, maximum continuous discharge current: 100A/1C, operating voltage range 2.5V~3.65V. Each weight: 4.36lb / 1.98kg. Per size: 5.11x7.91x1.41inch / 130x201x36mm.
  • ★【A-grade Cells and consistency】All the cells are grade A, benefit from advanced equipment and strict quality testing standards.All batteries are equipped with a multi protection safety system and assure protection of safety and battery use.No leakage.We balance all cells in order to ensure that the internal resistance, voltage, and capacity of the cell are in perfect agreement with each other.
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Does it beat a commercial home battery?

The available feature does not provide the measurements needed to determine that. It gives no verified usable energy capacity, delivered energy, output power, round-trip efficiency, installed cost or cycle life, and it does not compare the build with a commercial system under controlled, equivalent conditions.

Cell count alone cannot establish usable storage: the reported 500 cells do not tell a buyer how much energy the assembled system can reliably deliver. Nor does salvaging cells establish a cost advantage once controls, enclosure, protection, installation and other system components are considered.

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3.2v 314AH LiFePO4 Grade A Battery Cells - 80000-10000 Deep Cycle Lithium Replacement Batteries for Solar Systems, Cars, RVs, Boats(4PCS)
  • CELL SPECIFICATIONS:Nominal Capacity: 314Ah.Product Parameter 3.2V 314AH LiIFePO4. Typical capacity: 314Ah(25±2℃,fresh cell, 0.5C discharge). Minimum capacity: 314Ah(25±2℃,fresh cell, 0.5C discharge). Internal impedance: 0.1 ~ 0.25mΩ.
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A meaningful comparison for a construction or retrofit decision would need comparable figures for usable energy and output, efficiency, fully installed cost, warranted service life, applicable safety testing and installation requirements, plus repair and end-of-life options. Those values are not supplied for this project, so the headline should be read as a description of an ambitious build, not a substantiated performance verdict.

Why cell-level protection does not settle installation safety

Fuses can be part of an electrical protection design, but their presence alone does not establish that a complete battery installation controls every fault or meets applicable requirements. The project feature does not report an independent safety assessment or code-compliance finding.

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Rank #3
Duracell 2032 Lithium Battery, 4 Count, AirTag & Key Fob, CR2032 3V Cell
  • COMPATIBLE WITH AIRTAG & KEY FOBS: Works with Apple AirTag, all major car key fobs (Toyota, Honda, BMW, Ford, Chevrolet, Lexus), fitness trackers, glucose monitors, tire pressure sensors, and any CR2032 / 3V lithium coin battery device.
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UK government guidance for marine electrical installations describes a general lithium-ion hazard: “A key hazard of lithium-ion battery installation is that a single cell defect may cascade through a module, and an entire battery system, quickly turning into a thermal runaway event and a full fire incident.” This is a general warning in Maritime and Coastguard Agency guidance, not a finding about Doel’s battery. MGN 550 Amendment 1 concerns marine installations; it is useful context for the hazard, not a residential design specification.

For a building project, a salvaged-cell assembly should not be treated as a drop-in substitute for a professionally specified and installed home energy-storage system on the basis of this report. The report does not document the testing, installation assessment or performance information needed to make that case.

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ExpertPower 16 Pack 3.2V 304Ah LiFePO4 Lithium Battery Cell | UL2580 A+ Grade 4000-7000 Cycles & 10-Year LifeSpan | Deep Cycle Rechargeable & EV Grade | Home, Cabin, Off-Grid, Solar, Golf Cart, ATV
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UK context: vape disposal and battery recycling

Electrical Safety First says disposable vapes have been illegal in the UK since June 2025. The same page reports Biffa data that more than 840,000 vapes were found at four waste sites between June and September 2025, averaging more than 7,000 a day. Those figures are attributed to Biffa via Electrical Safety First, not presented as an independent study by the charity. Its vape and e-cigarette advice provides further context.

Finding disposable vapes in waste does not make household dismantling or repurposing a safe recovery route. The Office for Product Safety and Standards warns that lithium-ion batteries can catch fire in household rubbish, particularly if damaged or wet. UK guidance directs battery waste to appropriate collection points; it says lithium-battery terminals should ideally be taped before collection, and vapes with batteries that cannot be removed should be handled as electrical products. See the GOV.UK battery and electrical-waste guidance for disposal routes.

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EVE LiFePO4 Cell 3.2V 314Ah MB31 Grade A Deep Cycle Battery, (Pack of 4)
  • ★【Grade A EVE 3.2V 314Ah Cell】These 3.2V 280Ah Battery cells are produced by EVE. Rated Capacity: 314Ah, actual discharge capacity can be greater than 330Ah, maximum continuous discharge current: 314A/1C, operating voltage range 2.5V~3.65V. Each weight: 12.35lb / 5.6kg. Per size: 6.85x8.14x2.83inch / 174x207x72mm.
  • ★【A-grade Cells and consistency】All the cells are grade A, benefit from advanced equipment and strict quality testing standards.All batteries are equipped with a multi protection safety system and assure protection of safety and battery use.No leakage.We balance all cells in order to ensure that the internal resistance, voltage, and capacity of the cell are in perfect agreement with each other.
  • ★【Easy to assemble】All battery cells are equipped with a multi protection safety system and assure protection of safety and battery use. No leakage. These LiFePO4 battery cells are easy to assemble and includes the necessary LiFePO4 battery, screws and accessories.LiFePO4 BMS is not included.
  • ★【Widely applications】Customers can make the battery packs they need. Lithium battery pack for Trolling Motor, Boat, RV, Solar, Marine, Home Energy Storage, UPS power supply, replacing lead-acid batteries, etc.
  • ★【What You Get】4PCS*3.2V 314Ah LiFePO4 battery cells, 4PCS*Bus bars, 8PCS*M6 Nuts, 1PCS*English manual,one year warranty,10+ years lifespan and friendly customer service.

Separate UK fire-safety advice notes that lithium packs, especially poor-quality, damaged or improperly used ones, can cause serious, rapidly developing fires and toxic fumes. That guidance is general battery-safety advice, not a test of this project. GOV.UK battery safety for e-cycle users explains the broader risks.

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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