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Bettesworth Construction
construction

Make Your Router Think It’s a Jointer

A router table can edge-joint short boards for glue-up with a straight bit and a carefully aligned outfeed shim. Here’s how to set it up and use it safely.

By Bettesworth Construction Team 2 min read
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Yes—a router table can prepare short board edges for a glue-up when you add an outfeed shim to its fence and use a straight bit. The shim’s edge must align with the bit’s cutting edge so it supports the board after the bit trims it. WOOD Magazine describes this method as an option for people without a jointer; it does not establish that it is suitable for long or unstable stock.

What you need

  • A router table and a straight router bit.
  • A piece of plastic laminate to use as an outfeed shim.
  • A steel rule or another suitable way to align the shim with the bit.
  • A push stick and the guard and other safety equipment specified by your router-table manual.

The method does not require a particular router-table brand or model. Follow the manual for the router and table you actually use.

Set up the fence shim

  1. Unplug the router before setup. Clamp the plastic laminate to the left-hand, outfeed end of the fence.
  2. Ease the laminate edge nearest the bit with sandpaper so it will not catch the passing workpiece.
  3. With the router unplugged, align the shim’s working face with the cutting edge of the straight bit. WOOD Magazine describes using a steel rule for this alignment.
  4. Set the bit high enough to trim the full edge of the board in one pass.

The shim is the critical part of the setup: it creates an outfeed support at the level of the newly cut edge, after material has been removed.

Joint the board edges

  1. Turn on the router and feed the board from right to left across the table, keeping it against the fence.
  2. WOOD Magazine specifies removing about 1/16 inch of material per pass. Keep the workpiece controlled throughout the cut.
  3. Repeat the procedure on the mating board. WOOD Magazine says the resulting edges can be glued together without a gap; that is the article’s stated result, not an independently tested guarantee.

Keep the method to appropriate stock

This is presented as a way to edge-joint short boards when a jointer is unavailable. Do not assume the same setup is appropriate for long, wide, warped, or otherwise unstable stock. Bosch’s router-table safety guidance calls for adequate support for long or wide workpieces and warns against unstable or warped stock. For those conditions, use equipment and workholding appropriate to the workpiece rather than relying on this short-board method.

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Follow router-table safety guidance

Bosch’s router-table manual states, “Always feed the workpiece from right to left across the front of the bit.” It also advises using the fence or starter pin and the appropriate guard, following the table manual, and using a push stick whenever possible, especially with narrow stock. Bosch recommends push sticks, featherboards, and jigs to keep hands away from the spinning bit. Consult the instructions for your own router and table; the cited Bosch manual is not a substitute for model-specific guidance.

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