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Bettesworth Construction
construction

Keep Right Angles Right: Make Plywood Braces for Square Glue-Ups

Make a pair of plywood right-angle braces to help hold assemblies square during glue-ups, or support a chest lid while installing hinges.

By Bettesworth Construction Team 1 min read
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To keep a woodworking assembly square during a glue-up, make a pair of right-angle braces from 3/4-inch Baltic-birch plywood. WOOD Magazine’s plan starts with a 12-inch square, cut diagonally into two braces, then notched so clamps can hold the braces against the work. The same pair can support a chest lid while you install its hinges.

Make the plywood braces

  1. Cut the blank. Start with a 12-inch square of 3/4-inch Baltic-birch plywood.
  2. Divide it diagonally. Cut the square in half from corner to corner to make two triangular pieces.
  3. Cut clamp notches. Add notches that let your clamps fit around the braces and hold them against the assembly. WOOD Magazine’s instructions do not specify notch dimensions, so lay them out to suit the clamps and workpiece you are using.

The braces are a shop-made jig, not a commercial product. Their size can be changed for smaller or larger projects. These construction details are from WOOD Magazine’s “Keep right angles right,” updated March 21, 2024.

Use the braces to keep a glue-up square

Position the braces against the assembly so their right-angle corners help maintain 90-degree alignment, then clamp them in place while the glue-up is held together. Check the assembly for square as you position the braces; the braces help hold alignment but do not replace careful setup and clamping.

Support a chest lid during hinge installation

Clamp a pair of braces to the chest to support its lid while you install the hinges. The lid is held in position by the braces, leaving you to work on the hinge installation without having to support it by hand.

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Choose clamps to fit the job

The braces require clamps, but the source does not specify a clamp type, size, brand, or model. Choose clamps that fit the notches and can hold the braces securely against your work; no particular clamp product or performance comparison is established.

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Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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