WOOD Magazine offers a free downloadable tablesaw miter sled plan built around two runners, track-mounted stops and a center safety channel. Use the plan’s own cut list and instructions for dimensions: its online summary does not provide the complete specifications, and the runners must fit your saw’s miter slots.
What the free WOOD Magazine plan includes
The WOOD Magazine plan, updated January 15, 2025, describes a sled guided by dual rails in the saw’s miter-gauge slots. Stops ride in tracks for repeatable positioning, and a channel down the center is intended to help keep hands away from the blade. The plan is presented as a free download.
Those features make it a starting point for repeatable angled cuts, but the plan’s web-page summary is not a substitute for its downloadable instructions. Follow those instructions for the cut list, dimensions and assembly sequence; do not assume measurements from another sled will suit this design or your saw.
Check runner fit against your saw
Miter-slot dimensions vary, so measure the slots on the saw you will use before making runners. Woodcraft’s construction guide recommends runners that slide freely without side-to-side play and are shallower than the slots, so they do not drag on the bottom. Its pencil-marking method can help identify high spots: mark the runner’s sides, slide it in the slot, then inspect where the marks rub away. Treat this as general fitting guidance, not a dimension specified for every saw.
The Tool Desk
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- Precision Crosscut Miters: Achieve clean, accurate 90° to 45° cuts with this table saw crosscut sled; ideal for repeatable crosscuts, miters, and woodworking jigs that demand accuracy, stability, and smooth control
- Smooth Phenolic Base: 1/2" thick phenolic sled base glides effortlessly in standard miter slots without swelling or warping; more durable than plywood, making it a reliable table saw sled for long-term shop use
- Telescoping Flip Stop: Extruded aluminum fence extends from 25" to 38-1/4" to support long stock; includes Micro-Adjust Fence Flip Stop for precise length control when cutting cabinet parts and furniture components
- Safe Clean Cuts: Adjustable miter bar eliminates side-to-side play, while the Bit-Saver Hold-Down Clamp secures workpieces safely; replaceable zero-clearance insert supports fibers for reduced tearout
- What’s Included: Crosscut sled base & fence; adjustable miter bar; micro-adjust flip stop; Bit-Saver hold-down clamp; extension work support; jig handle; replacement zero-clearance insert; hardware pack
Choosing runner material
UHMW plastic is one possible material. In an independent build account, a maker reports that UHMW runners slide smoothly but are flexible and need support to stay straight; the maker preferred metal runners for stiffness. That is one builder’s experience, not a measured comparison or a guarantee of how either material will perform on your saw. Check the plan’s material requirements and the runner’s fit before choosing.
Align the fence and verify with test cuts
A sled can fit its slots and still make inaccurate cuts if its fence is not aligned. An independent builder describes refining alignment with a five-cut method. For a different approach, the Woodpeckers StealthStop manual, revised July 11, 2023, recommends checking the fence against a square reference and verifying calibration with a test cut. Follow the setup sequence for the plan you build, then test on scrap before cutting project parts.
Rank #2
- COMPLETE TABLE SAW SLED KIT – Includes MDF base (23-13/16”), MDF fence face, extruded aluminum fence, miter bar (3/8" D x 3/4" W), flip stop, hold-down clamp, installation hardware, wear strips, Allen key, screwdriver & instructions.
- PRECISION CROSSCUT SLED – Features easy-to-read 1/2° graduations, hairline indicator & adjustable 90° stop for mistake-free setups. Ideal crosscut sled for table saw projects.
- ZERO CLEARANCE CUT – Base is cut to fit the individual saw and blade, delivering cleaner edges, reduced tear-out, and accurate results every time.
- SAFE TABLE SAW ACCESSORY – Large base supports workpieces while flip stop & clamp hold stock steady, keeping hands away from the blade and reducing kickback risk.
- SMOOTH SLIDING ACTION – Equipped with wear-resistant low-friction tape for seamless table saw jig movement across your saw surface.
Compare sled features to the work you plan to do
Miter sleds are not all arranged alike. Before building, consider what you cut and how the sled will support and position it.
- Runners: Check their count, material and fit against your saw’s slots.
- Fence: Determine whether the design uses a fixed or adjustable fence and how you will check its alignment.
- Stops: Consider where stops sit and whether their adjustment suits the lengths you need to repeat.
- Workpiece support: Longer or shaped stock may benefit from hold-downs or support along its length.
- Blade opening: Look at how the design supports the work and offcut near the blade.
For context, Fine Woodworking’s related molding-miter sled plan uses short and long fences, a ruler, an adjustable stop and hold-downs to support molding along its length. Kreg’s crosscut sled plan lists a 3/4-by-24-by-30-inch base and emphasizes precise fence alignment; it does not include zero-clearance-insert steps. Those are choices in other plans, not dimensions or parts to transfer automatically to the WOOD Magazine miter sled.
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- Precision Miter Gauge System: Complete miter gauge solution with adjustable fence designed for accurate, repeatable angle cuts on table saws
- High-Accuracy Angle Control: Engineered for precise miter cuts to improve consistency across woodworking and shop projects
- Smooth, Controlled Operation: Designed to glide easily in miter slots for stable, repeatable cutting performance
- Heavy-Duty Construction: Built with durable materials to withstand frequent use in professional and DIY workshops
- Premium Kreg Tools: We offer products that help woodworkers close the gap between idea and outcome
Understand the blade-area features and their limits
The featured plan’s center channel is intended to help keep hands away from the blade. Other builders and sled makers use different blade-area details for different purposes: one independent builder describes adding plywood fillers around the opening as a safety measure, while the Woodpeckers manual describes a zero-clearance block that helps carry the offcut past the blade and reduce tear-out. These features are not interchangeable, and none makes a table saw safe by itself. Use the plan as directed and follow safe table-saw practices while operating the sled.
Quick Recap
Best Value
- Includes: (1) table saw miter gauge, (1) multi-track miter fence, (1) t-track flip stop
- Function: cost effective 3-piece set designed to give you everything you need to produce higher precision cuts (including cross cutting) while with quick and accurate project results
- High precision miter gauge: features 27 angle indexing stops with 1-degree step spacing and positive stops at 0°, 10°, 22½°, 30°and 45°and nine others, both left and right (Works in standard 3/4” x 3/8” miter slot, with or without t-slots, but will not work with smaller saws or tool with 5/8” miter slots.)
- Multi-track miter fence: smooth, built-in laser engraved measuring scale, extruded aluminum profile with a universal design that accepts accept 1/4"-20 hex Bots, 1/4” t-bolts and 5/16” T- bolts, and T-track accessories
- Miter saw flip stop: delivers exceptional cut-length control, with a toolless locking mechanism and adjustable settings to quick change to the left or right side of the blade
Rank #4
- Crosscut Sled For Table Saw: This miniature cross cut sled lets you use your table saw to cut small parts to length. Our crosscut sled includes a miter track stop that limits the forward travel of the sled.
- Table Saw Crosscut Sled is Great for? Our table saw fence system is great for cutting dowels, tenon stock, and small moldings at a precise 90° angle, with little to no tear-out.
- Zero-Clearance Support: This sled system features zero-clearance support, which reduces the chance of small pieces getting stuck between the blade and throat plate, or falling through entirely.
- Extremely Durable: Our aluminum table saw sled runners are ideal for constant repetitive use. This zero clearance table saw insert does not absorb moisture and will not swell up over time due to exposure.
- This Crosscut Sled for Wood Fits Most Table Saws: A small plastic ramp on one side of the kerf carries the drop-off piece away from the blade. The rear-mounted blade guard is adjustable to fit most table saws for woodworking.
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