Flat, square, evenly thick lumber makes it easier to build flush joints and project parts that fit. WOOD Magazine’s six-step method takes boards from initial selection to stock ready for final length cuts, using a jointer, thickness planer and tablesaw.
What “perfect stock” means
For this woodworking method, stock is prepared lumber with a flat reference face, an opposite face parallel to it, a square edge and a consistent width. “Perfect” describes the aim of the workflow, not a guarantee that every board or machine will yield identical results.
The sequence below follows WOOD Magazine’s article, published December 4, 2020. Its original version appeared in the December 2003 issue, credited to Chuck Hedlund, WOOD Magazine Master Craftsman. WOOD Magazine: “6 steps to perfect stock” WOOD Magazine, December 2003, Issue 153
How the machines work together
| Tool | Role in the sequence |
|---|---|
| Jointer | Flattens one face, then squares one edge to the prepared faces. |
| Thickness planer | Makes the opposite face parallel to the jointed reference face. |
| Tablesaw | Rips the board close to final width before a light jointer pass cleans the sawn edge. |
Jointing both faces does not, by itself, follow this method for making them parallel. The planer’s job is to reference the flat face and bring the other face parallel to it.
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The six steps
1. Choose the best boards available
Inspect the edges for bowing and the faces for cupping. Rough-sawn and skip-planed lumber can both be used; skip-planed faces make it easier to see the wood’s underlying color. The goal is to choose the best available boards, not to insist that they are already perfectly straight.
2. Break the boards down into project parts
Remove staples before cutting. Crosscut at least 1/8 inch from each end to remove potentially gritty end grain, and trim farther back if an end is checked or discolored. Mark likely parts to avoid knots and other flaws, while considering how the grain will look in the finished project. A cardboard window can help preview a section of grain.
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Cut each piece a couple of inches longer than its planned final length, then rip it 1/4 inch wider than its planned final width. These allowances leave material for later surfacing and trimming, as recommended in the 2020 article.
3. Flatten one face on the jointer
Look at the grain to choose the feed direction most likely to limit tear-out. After the first pass, inspect the surface; if the grain is tearing, reverse the workpiece end for end and try the opposite direction. For a slight bow or cup, WOOD Magazine advises placing the concave face down. Use pushpads, and apply pressure at the ends when jointing bowed stock.
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Take light cuts of about 1/32 inch and check the result on a flat surface. The goal is a flat reference face, not unnecessary material removal.
4. Plane the opposite face parallel
With the jointed face serving as the reference, run the board through a thickness planer to make the opposite face parallel. WOOD Magazine recommends removing no more than 1/32 inch from the thickest piece at a setting; inspect for tear-out and repeat with another light pass if needed.
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For stock thicker than 3/4 inch, the article recommends flipping each piece end for end between passes. It describes 3/4 inch as a suitable thickness for many purposes, not a required thickness for every project; follow the dimensions your design calls for.
5. Joint one edge square to both faces
Check that the jointer fence is square to the outfeed table using a square or drafting triangle. Consider face-grain direction to reduce tear-out, then take light passes until one edge is straight and square to the prepared faces.
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6. Rip to width and clean up the edge
Use a sharp tablesaw blade and set the fence 1/32 inch beyond the project’s finished width. Then take a light jointer pass—about 1/32 inch, according to the article—to remove saw marks and bring the edge to final width. Cut the parts to length when the project requires it.
Independent reader supportYour contribution helps us test, update, and keep practical guides available for everyone.Limits of this workflow
The six steps describe a stock-preparation sequence, not a complete machine-safety procedure. The article briefly mentions pushpads but does not establish comprehensive guidance for machine operation, dust control or training. Use the safety instructions for your machines and your own training; do not treat this workflow as a safety reference.
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