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Bettesworth Construction
blacksmithing

How to Make an Anvil from Old Railroad Track

A railroad-track anvil can be a useful improvised surface for light blacksmithing. Learn how to choose a design, shape the rail, and work safely.

By Bettesworth Construction Team 5 min read
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You can turn a legally obtained piece of old railroad rail into a basic blacksmithing surface by securing it, marking the working face and any optional horn, cutting away only the material needed, and grinding the strike area smooth. It can suit light, small-scale work, but rail is not automatically equivalent to a purpose-built anvil: its steel properties are unknown unless verified, and there is no established performance comparison.

Can you use railroad track as an anvil?

Yes, a rail section can serve as an improvised working surface. The trade-off is that it is a compromise, not a guaranteed substitute for a proper anvil. Anvilfire cautions that railroad rail generally makes a poor anvil, although rail can be useful for specialized tools; the Blacksmiths Association of Missouri has also documented a member’s modified rail anvil. Neither example establishes how a random salvaged section will perform.

Consider this project if you already have a suitable piece of rail, can do the cutting and grinding safely, and plan light, small-scale work. Do not assume the steel grade, heat treatment, or hardness of an arbitrary rail section is known. The available examples do not provide controlled comparisons, rebound figures, service-life estimates, or a validated performance rating against commercial anvils.

Choose the design before cutting

Start with the work you intend to do, not with the most elaborate shape you can grind. Preserve a useful flat striking face and enough material beneath it. A horn is optional; it may help with some forming tasks, but shaping it takes additional material removal and grinding.

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#1 Best Overall
HimaPro Railroad Track Manganese Steel Dual Striking Surface Anvil 100mm
  • Durable construction: Our anvil is made from premium railway steel infused with manganese for unmatched strength and durability.
  • Dual-surface design: The innovative outer wooden shell doubles as a workstation and allows for a dual-surface anvil by simply flipping the anvil part upside down and reassembling the two parts.
  • Easy to switch surfaces: Switching between steel surfaces is simple - just unscrew the nuts and take out the bolts to remove the steel part, flip it upside down, and reassemble the bolts and nuts to secure the unit back into one.
  • Convenient handles: The two handles on the sides make it easy to lift and move this anvil around, no matter where you need to work.
  • Simple flat or flat-ended rail: Retains more of the original section and requires less shaping. It may be adequate when a horn is not needed.
  • Horizontal rail with a shaped horn: Makes a more anvil-like profile, but cutting and grinding the horn takes time and removes material. SPACO cautions against removing unnecessary metal from a horn.
  • Rail with added features: The Blacksmiths Association of Missouri newsletter describes a member’s build using square tubing for a hardy feature, a reinforcing strap, and a forged tapered bar attached as a horn. These are documented design choices, not engineering validation; adding attachments also adds fabrication and welding demands.

There is no universal template or best design established by these examples. Keep the useful face and mass under the hammer strike as your priorities, and add features only if your intended work needs them.

What tools and safety equipment do you need?

The documented basic build used an angle grinder to clean and shape the rail, cut a horn profile, remove material beneath the horn, and finish the surface. Depending on the design and the rail, the work may also require suitable cutting and grinding abrasives, a way to mark the profile, and a secure means of holding the heavy workpiece. The Make: example does not provide a universal tool list or mounting plan.

Rank #2
HimaPro Railroad Track Manganese Steel Dual Striking Surface Anvil 200mm
  • Durable construction: Our anvil is made from premium railway steel infused with manganese for unmatched strength and durability.
  • Dual-surface design: The innovative outer wooden shell doubles as a workstation and allows for a dual-surface anvil by simply flipping the anvil part upside down and reassembling the two parts.
  • Easy to switch surfaces: Switching between steel surfaces is simple - just unscrew the nuts and take out the bolts to remove the steel part, flip it upside down, and reassemble the bolts and nuts to secure the unit back into one.
  • Convenient handles: The two handles on the sides make it easy to lift and move this anvil around, no matter where you need to work.

Cutting and grinding can expose you to sparks, flying particles, wheel failure, kickback, and fire. OSHA’s abrasive-wheel regulation, 29 CFR 1915.134, addresses guards, wheel inspection and ring testing, proper fit, rated speed, and eye protection for covered workplace operations. OSHA’s hot-work guidance discusses related hazards and precautions. Workplace rules may not apply in the same way to every home project, so follow local requirements and the grinder manufacturer’s instructions.

  • Keep the grinder guard correctly installed; do not remove it to reach a cut.
  • Inspect abrasive wheels before mounting, use wheels compatible with the grinder and intended operation, and never exceed their rated speed. A cutting wheel and a grinding wheel are not interchangeable just because both fit the tool.
  • Wear suitable safety glasses or goggles. A face shield can provide additional face protection, but it does not replace eye protection.
  • Secure the rail so it cannot shift or roll. Clear flammable material from the spark path and use appropriate hearing and other protective equipment for the task.

How do you make an anvil out of railroad track?

  1. Obtain a suitable section legally. Salvage provenance and local rules matter; do not assume a piece is free to take or that its material properties are known.
  2. Plan its orientation and working face. Decide whether you want a simple flat surface or an optional horn, and mark the intended profile before removing metal.
  3. Secure and clean the rail. Hold it firmly before cutting or grinding. Remove rust or scale where needed to see the surface and your layout.
  4. Cut only what the design requires. For a horn, mark and cut the profile, then remove material beneath it to create the intended shape. Retain a useful face and avoid unnecessary removal.
  5. Grind and finish the working area. Smooth the strike surface and edges as appropriate for your intended work. The sources do not specify a required finish, tolerance, or universal geometry.
  6. Set it up securely for use. The cited simple-build account does not give a tested mounting design. Choose a stable arrangement suited to the piece and your workspace rather than treating an unverified setup as a universal plan.

How long should the piece of track be?

There is no established universal length in the available examples. In Make:’s 2015 project, the builder used one 11.5-inch section weighing 33 pounds. Those are details of that particular build, not a recommended minimum or a general specification; the right size depends on the usable face, mass, intended work, and how you can secure the piece.

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Rank #3
NiceShop Garage Door Track Anvil - for use with 2 inches Track only
  • Garage Door Track Anvil - used to Straighten 2" Garage Door Track
  • Used as a pounding block to hammer mangled track back into place.
  • For use with 2" Track only

How much cutting and grinding does the project take?

Expect substantial material removal if you shape a horn, and plan the work around your equipment and safe handling rather than a promised time or consumable count. Make:’s 2015 builder reported using six cutoff wheels for that individual project. That figure is not a universal requirement or productivity estimate; the source does not establish how many wheels another rail section or design will need.

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Is a railroad-track anvil worth making?

It can be a practical starter or budget project when suitable rail and safe metalworking equipment are already available, particularly for light work. Its value depends on the individual piece and the jobs you expect it to handle. The cited sources do not establish a general cost saving, lifespan, or performance level, so do not treat the finished tool as equivalent to a commercial anvil without evidence for that specific piece.

Quick Recap

Bestseller No. 3
NiceShop Garage Door Track Anvil - for use with 2 inches Track only
NiceShop Garage Door Track Anvil - for use with 2 inches Track only
Garage Door Track Anvil - used to Straighten 2" Garage Door Track; Used as a pounding block to hammer mangled track back into place.
$125.96
SaleBestseller No. 4
SeDeplacer Garage Door Track Anvil Fit for 2in Garage Door Track
SeDeplacer Garage Door Track Anvil Fit for 2in Garage Door Track
Package Includes: 1Pcs garage door track anvil, black
$62.00
Rank #4
Sale
SeDeplacer Garage Door Track Anvil Fit for 2in Garage Door Track
  • Compatible With: Garage door track anvil compatible with 2in garage door track, fits for straighten garage door track
  • Package Includes: 1Pcs garage door track anvil, black
  • Applicable Scenarios: When your garage door track is damaged, our product can be used as a hammering block to hammer the damaged track back to its original position and restore the operation of the garage, fits for residential and commercial garage door track repair and maintenance applications
  • Installation Suggestion: It is recommended to have garage technicians perform installation and maintenance
  • Reliable Quality: This garage door track anvil is made of high-quality metal materials, sturdy and wear-resistant, not easy to break, can withstand a certain degree of impact, and has a long service life

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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