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Bettesworth Construction
chisel storage

Chisel Case Woodworking Plan: Size and Build a Fitted Case

Size a fitted chisel case from your own tools, then build the grooved box, dadoed separator and lid retainer—or compare other storage formats.

By Bettesworth Construction Team 3 min read
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A well-fitted chisel case starts with your actual tools, not a standard set of dimensions. Arrange the chisels you want to store, measure their length and total span, and size the interior around those measurements. Woodcraft’s “Chisel Box” plan, by Paul Anthony, uses grooved panels, a dadoed separator and a lid retainer to keep the tools organized and limit movement in transit.

How to size the case for your chisels

Woodcraft’s plan gives interior dimensions derived from the tools. Lay out the chisels you intend to keep together before cutting the case parts; a different set will produce different dimensions.

  1. Interior length: Measure the longest chisel and add 1 1/4 inches.
  2. Interior width: Arrange the chisels side by side in ascending length, with their bevels down and about 1/2 inch between them. Measure the full span and add 1 inch.
  3. Interior height: Place a strip over the chisel butts and measure the height needed to clear them. Add 1/8 inch.

These are interior measurements. The plan does not give a single finished outside size: wall thickness and panel fit determine the final dimensions.

Materials and panel-fit checks

The plan specifies 3/4-inch-thick solid wood for the walls and nominal 1/4-inch hardwood plywood for the lid and bottom. It calls for grooves 3/8 inch deep and 1/8 inch in from the edges, sized to the panels. Measure the plywood you have before cutting those grooves: nominal 1/4-inch hardwood plywood can be about 3/32 inch thick, according to the Woodcraft plan. A nominal label is not a substitute for checking the stock.

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Hard Storage Case for HURRICANE/MECHEER/WFOEJEJ/WORKPRO/Milwaukee Wood Chisel Set - Travel Box Suitable for 4/8 Piece&Complete Sets of Chisels(Box for Sale) (Black & Yellow, S (4 PCS))
  • Note:External dimensions L*W*H: 12.2*4.7*3.1 inches. Selling box only; no other items available. ( HURRICANE /MECHEER /WFOEJEJ /WORKPRO /CMENINCY /Milwaukee Wood Chisel Set other accessories are not included).
  • I've tried many EVA case, but they were low-quality. So I created my own using EVA material. Tested results: waterproof, scratch-proof, and shock-resistant.
  • For the inner materials, I chose three options: velvet (great for Velcro integration), super-soft fabric for maximum protection, and common Jersey fabric.
  • To create a perfect-fit case, I'll first get an Wood Chisel Set ,then customize the case specifically for it. It takes time, but that's what makes the fit just right.
  • Tourmate Hard Case is here! With a sturdy shell, soft lining, plus handle, clasps, and straps—all custom-designed for Tourmate's needs. Made to bring you tidy, hassle-free convenience!

Build sequence for the fitted box

The defining feature of this design is that the box is assembled first and separated into lid and base afterward. The sequence below follows the plan; use your measured chisel layout to fit the internal parts.

  1. Cut the wall pieces, miter their ends, and cut grooves for the lid and bottom panels sized to the panels measured in hand.
  2. Glue the grooved, mitered walls around the panels to form a closed box.
  3. Cut spline slots at the corners and fit splines to reinforce them.
  4. Rip through the assembled case’s center to separate the lid from the base. Before the final cut, place shims in the kerf so the separated sides do not collapse onto the blade.
  5. Make a hardwood separator sized to the interior. Mark individual dado positions from the actual chisel widths, then cut the dadoes so each tool has its own location.
  6. Fit the hinges and catches, then attach a retainer strip to the lid. When the case closes, the strip meets the chisel butts and helps limit their movement.

Choose a storage format that fits your use

A closed fitted box is one option, not a universal answer. Consider whether you need to carry the chisels, reach them frequently at a bench, or store them in a fixed location. These plans and formats offer different trade-offs:

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Format What it offers Best fit to consider
Fitted closed box Individual separator dadoes and a lid retainer locate the chisels; the enclosure is intended to protect the tools and support transport. Woodcraft A tool set that needs a custom layout and an enclosed case to carry between storage and work.
Folding-lid case The lid can prop the case vertically on a base stored inside, or fold farther back to rest horizontally. The pictured example uses walnut and butternut veneer. WOOD Store A setup where the case should also open into a working display.
Roll-top case A sliding tambour door covers the storage area; the design uses two cradles and can be adapted to chisel sizes. The plan listing describes instructions, photos or illustrations, and a cutting diagram. Woodsmith Plans A storage arrangement where a sliding door and adaptable cradles suit the available space and access pattern.
Rack Woodcraft describes portable, bench-mounted and cabinet-mounted rack approaches, and recommends arranging chisels by size for selection and return. Woodcraft Frequent bench access or fixed storage, when an open holder is preferable to a closed case.

The best format depends on your workspace, transport needs and collection. A rack keeps tools accessible but does not enclose them; a fitted case adds an enclosure but requires a layout tailored to the tools. A folding lid or tambour door changes how the storage opens, so compare the mechanism and footprint with the space where you will use it.

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  • EZARC premium set of wood chisel includes a variety of sizes, 1/4”(6mm), 3/8”(10mm), 1/2”(12mm), 5/8”(16mm), 13/16”(20mm), and 1”( 25mm), to cater to all your woodworking needs. Whether you're a seasoned woodworker or just starting out, this set is sure to impress.
  • All chisels were made from fine-grained, nicely tempered chrome-vanadium steel with a hardness of HRC60 for long-lasting sharpness and ensuring a smooth finish.
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Tourmate Hard Storage Case for HURRICANE/MECHEER/WFOEJEJ/WORKPRO/Milwaukee Wood Chisel Set - Travel Box Suitable for 4/8 Piece&Complete Sets of Chisels(Box for Sale) (Black & Yellow, M (8 PCS))
  • Note:External dimensions L*W*H: 11.2*8.7*3.9 inches. Selling box only; no other items available. ( HURRICANE /MECHEER /WFOEJEJ /WORKPRO /CMENINCY /Milwaukee Wood Chisel Set other accessories are not included).
  • I've tried many EVA case, but they were low-quality. So I created my own using EVA material. Tested results: waterproof, scratch-proof, and shock-resistant.
  • For the inner materials, I chose three options: velvet (great for Velcro integration), super-soft fabric for maximum protection, and common Jersey fabric.
  • To create a perfect-fit case, I'll first get an Wood Chisel Set ,then customize the case specifically for it. It takes time, but that's what makes the fit just right.
  • Tourmate Hard Case is here! With a sturdy shell, soft lining, plus handle, clasps, and straps—all custom-designed for Tourmate's needs. Made to bring you tidy, hassle-free convenience!
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Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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