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Bettesworth Construction
construction

A Simple MDF Jig for Routing Straight Board Edges

A slotted 1/2-inch MDF base and movable toggle clamps offer an alternative to fastening a straightedge directly to a board for router edge-jointing.

By Bettesworth Construction Team 2 min read
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A router and flush-trim bit can joint a board edge against a straightedge, but fastening the guide directly to the board may leave marks or holes. WOOD Magazine contributor Richard Ross described another approach: a shop-made jig with movable clamps that hold the workpiece while you route its edge.

How the movable-clamp jig works

Ross made the jig base from 1/2-inch medium-density fiberboard (MDF), routing a series of parallel keyhole slots into it. He wrote, “So I routed a series of parallel keyhole slots in a length of 1/2″ medium-density fiberboard.” The slots provide positions for movable clamping points.

For those points, the setup uses a small base, a toggle clamp, a T-bolt, and a knob. The workpiece is secured to the jig so its edge can be routed without attaching a straightedge directly to the board. Ross described the arrangement as accommodating workpieces of most sizes; that is his description, not a measured capacity specification.

How it differs from the conventional straightedge method

In the conventional approach described by Ross, a straightedge is screwed or clamped to the board, and a router fitted with a flush-trim bit joints the edge against that guide. The jig changes where the clamping happens: instead of fastening the guide to the workpiece, movable clamps hold the workpiece on the slotted base.

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#1 Best Overall
DEWALT Universal Router Edge Guide with Dust Collection, Fine Adjustment, Vacuum Adaptor (DW6913)
  • ROUTER EDGE GUIDE
  • ROUTER EDGE GUIDE
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Approach How it is held and routed What the source establishes
Straightedge on the board Screw or clamp a straightedge to the board; use a router with a flush-trim bit. Ross identifies this as the conventional approach and says it can leave marks or holes.
Slotted MDF jig Use movable toggle-clamp assemblies in parallel keyhole slots to hold the workpiece while routing. Ross describes the design and its purpose, but reports no measured comparison of setup time, edge straightness, or repeatability.

What to know before building or using one

  • The documented base material is 1/2-inch MDF, with parallel keyhole slots.
  • The named clamp hardware is a small base, toggle clamp, T-bolt, and knob.
  • The account does not provide a complete build plan, slot dimensions, hardware specifications, workpiece thickness range, router model, bit dimensions, or bearing arrangement. Those details must be determined for the particular setup rather than inferred from the description.
  • No quantified tests establish that the jig is faster, more accurate, or more repeatable than a straightedge setup. Its stated benefit is avoiding marks or holes associated with fastening the guide to the board.

Source

Richard Ross, “A great route for routing straight edges,” WOOD Magazine, February 20, 2018.

Quick Recap

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  • PERFECT COMPATIBILITY: This premium router edge guide assembly (Replace part number: 204358001) is specifically designed to be compatible with Ryobi 18V ONE+ Trim Routers. It perfectly fits models P601, P206, PCL424B, PCL424, and R2401, ensuring a seamless integration for your woodworking projects
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  • HEAVY-DUTY METAL CONSTRUCTION: Built to last, this trim router edge guide is crafted from high-quality, durable metal rather than cheap plastic. The solid construction provides excellent stability and precise alignment, making it an essential tool for edging river tables, trimming, and professional woodworking tasks
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Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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