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Bettesworth Construction
cutoff station

Sheet Goods Rack/Cutoff Station Woodworking Plan: Design, Materials, and Alternatives

WOOD’s 18-inch-wide swiveling sheet-goods rack combines storage with a basic cutoff-station function. Learn the stated materials, what the plan provides, and which alternatives suit other shop needs.

By Bettesworth Construction Team 3 min read
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The WOOD Magazine Sheet Goods Rack/Cutoff Station combines compact sheet-goods storage with a simple panel-saw-style cutoff side. At 18 inches wide, it is designed to swivel on casters so you can load sheets from a driveway, turn the rack, and move them into a shop. Its stated materials are one 3/4-inch plywood sheet, one 2×6, and seven 2×4s. The design appeared in WOOD Issue 205 in July 2011; WOOD’s project page was updated January 9, 2024. WOOD Magazine’s project page

What the rack does

This is a storage rack with a built-in place to support sheet goods for initial breakdown—not a dedicated table saw or a tested lifting device. Casters allow the unit to pivot between loading and unloading positions. On the shorts-rack side, support blocks create a basic panel-saw-style area for cutting down sheet stock. The narrow 18-inch width is a published design dimension, not a guarantee that the rack will fit every shop aisle or doorway.

The plan is a practical candidate for a small shop where a full sheet is awkward to store and the first cuts need a supported work position. It is not a substitute for checking the sheet’s stability, the cutting method, and the finished rack’s suitability for the loads you intend to handle.

Materials and what the plan provides

WOOD’s concise materials summary calls for one sheet of 3/4-inch plywood, one 2×6, and seven 2×4s. The published PDF gives a cutting diagram, exploded view, and assembly instructions. It specifies a 3/4 × 48 × 96-inch plywood sheet and dimensional pine stock, then describes cutting the ends and divider, installing horizontal supports, and adding blocks on the shorts side. View the published plan PDF.

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#1 Best Overall
WOODCRAFT Project Paper Plan to Build Lumber & Sheet Goods Storage Rack - Material Not Included
  • MATERIALS NOT INCLUDED, PAPER PLAN ONLY
  • These plans are the "best of" the projects from Editors of Woodcraft Magazine
  • Illustrations for various project steps, a cut list and cutting diagram
  • A Convenience Plus Buying Guide - A beginner or an accomplished woodworker, the Woodcraft Classic Plan series will have a plan for you
  • Get hands on this Christmas! Woodcraft is proud to be America’s leading supplier of high-quality woodworking hand tools, power tools, domestic and exotic wood, shop supplies, project plans and kits, plus so much more! Our family of brands include Highpoint professional-grade fasteners and hardware, and precision-engineered Pinnacle tools. Our products make the perfect holiday gift for anyone that loves woodworking.

The PDF’s ends extend 1/2 inch beyond the front edge to help keep a saw from cutting into the horizontal supports. Use the complete diagram and instructions for dimensions, component placement, and assembly; the material summary alone is not a complete cut list. The plan does not establish a load rating, nor does the source material specify caster size, locking style, or rating. Select casters only after considering the completed rack’s weight, the materials stored on it, floor conditions, and the plan’s mounting details.

How to decide whether it fits your shop

  • Measure the route, not just the parking spot. Check doorways, aisle clearance, and turning space for the rack and the largest sheet you expect to move.
  • Confirm the workflow. The design rotates to support loading and unloading, while the short-stock side serves as a basic cutting support. Consider whether you can safely handle the intended sheet size with your available tools and help.
  • Plan for the floor and mobility. Casters make the unit movable, but the plan does not give a caster specification or a load capacity. Do not assume any particular wheel or loaded capacity is endorsed by the design.
  • Use the full plan before cutting material. Follow the drawing for layout and assembly rather than inferring dimensions from the headline materials list.

Related designs solve different problems

These projects are alternatives by function, not directly compared performance tests. Choose based on whether you need compact storage, more lumber organization, or a dedicated surface for cutting.

Rank #2
VEVOR Mobile Blueprint Storage Rack, Plan Holder with 12 Pivot Brackets, Mobile Blueprint Holder Adjustable Height & Length, Poster Display Rack for Office and Home (Rack Only Without Clamps)
  • Efficient Storage Solution: With 12 pivot brackets, this mobile blueprint storage rack holds up to 240 lbs or 1200 sheets of documents. It offers ample organized storage for blueprints, construction plans, and various documents, maximizing efficiency with easy access.
  • Adjustable Design: Our mobile blueprint holder adjusts in height 42.5-61.4in/1080-1560mm and width 29.3-44.1in/745-1120mm, accommodating users of different sizes and heights. It effortlessly stores both large and small documents.
  • Robust Construction: Our plan holder is crafted from solid steel with a rust-proof powder coating for durability. It has 4 swivel casters, 2 lockable, for easy mobility and secure positioning. Documents remain secure and organized during transport.
  • Easy Assembly: We provide installation instructions and necessary parts, requiring no additional tools and complicated steps. Set up the blueprint rack in just half an hour and start to use it!
  • Versatile Applications: This poster display rack is perfect for architects, engineers, contractors, and designers for storing blueprints, architectural paper, engineering documents, maps, wrapping paper, and more. This reliable storage solution is essential for offices, schools, and various environments.
Project What it is designed to do Best fit when
WOOD Mobile Sheet-Goods Rack Uses multiple sections and swivel casters to make larger sheets easier to move around a workshop. Sheet storage and access matter more than an integrated cutoff-station function.
Kreg Ultimate Lumber Storage Cart Combines horizontal and vertical board storage, a rear sheet-goods slot, and a front offcut nook. You also need organized storage for dimensional lumber and short offcuts.
WOOD Cutting Platform & Sheet Goods Mover A separate platform and mover project for handling sheet goods; WOOD notes that a full sheet can be difficult to balance alone on a table saw. Your primary need is support and movement during cutting, rather than a combined storage rack.
Kreg Knock-Down Cutting Support Grid A knock-down grid intended to support boards and plywood during cutting. You want a cutting-support setup rather than permanent sheet storage.
Independent reader supportYour contribution helps us test, update, and keep practical guides available for everyone.Support on Ko-Fi

Where to find the exact plan

The project is listed by WOOD Store as plan GR-01071. Its price and availability can change, so check the listing for current details: WOOD Store’s Sheet Goods Rack/Cutoff Station listing.

Best Value
Substrate Panel Rack for Sheet Materials, Vertical Sheet Storage, Steel Sheet Storage
  • Store large substrate sheets, Dual Usage as A frame or U Frame
  • Heavy Duty Steel Construction
  • 4 Large Nylon Casters (wheels) with Stopper
  • Powder Coat Gray Finish
  • Weighs 80 lbs, Holds up to 2000 lbs
Rank #4
Adir Mobile Blueprint Holder – Construction Plan Rack, Map Organizer, Blueprint Rack, and Poster Display Rack for Jobsite and Office (Without Blueprint Clamps)
  • Durable and Strong - The AdirOffice blueprint storage organizer is crafted from solid steel, promising longevity with a load capacity of 240 pounds or up to 1200 documents. This blueprint stand is easy to install with the provided tools and user manual.
  • Versatile Usage – Our blueprint hanging racks are not limited to blueprints, you can also use it as a poster rack, map storage rack, drawing rack holder, map rack display, wrapping paper holder, and other uses.
  • Mobile and Adjustable Rack - Enjoy the convenience of a mobile blueprint rack that moves seamlessly and can be locked in place with efficient brakes. This blue print organizers are both height and depth adjustable, easing the storage of smaller and larger files.
  • Available in Various Colors – Our construction print holders are available in five color options: black, white, blue, red, and beige. This poster storage rack and map organizer integrates well with any setup, be it for a professional or personal space.
  • Applies to Various Settings: AdirOffice mobile drawing rack works with a 30", 36", and 42” file hanging clamps and blue prints holders to suit your needs. (Clamps are sold separately from Adir Corp).
Rank #3
Housolution 4-Level Lumber Storage Rack - 4 Pack Holds Up 520LBS
  • Check Before Purchase: Designed for mounting on wood stud walls or concrete walls, the firewood rack indoor comes with a high strength anchor bolt and screw kit for a safe and secure installation. The recommended installation spacing is between 3.8 to 6.2 feet, please check if it is applicable before purchase.
  • 4-Level Lumber Storage Rack: The heavy-duty lumber rack features an upgraded 4-tier design, with a total frame length of 83.5 cm and a single-side arm extension of 42.5 cm. Locking pins at both ends of the support arm effectively prevent items from accidentally slipping, ensuring safe and secure wood storage.
  • Strong and Robust: Built with high-quality thickened iron pipe, the wood rack has a solid and strong overall structure. It features an impressive load capacity of up to 130 lbs per shelf and a maximum total capacity of 520 lbs, reliably supporting various heavy-duty items. The surface is treated with an anti-rust powder coating, providing excellent wear resistance and making it ideal for diverse usage environments.
  • Adjustable Shelf Height: Featuring adjustable holes, this metal storage rack allows for flexible modification of shelf spacing to accommodate items of various heights. It adapts to seasonal shifts and new storage items, always providing a versatile solution.
  • Versatile Storage: Ideal for garages, workshops, warehouses, balconies and many other indoor and outdoor occasions, the wood organizer can be used to store firewood, building materials, tubing, ladders, skis, golf equipment and other items. It makes full use of vertical space for efficient tiered storage, ensuring that your garage and storage rooms are neat and organized.

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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